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Custom Cleanroom Sandwich Panels | Core & Facing Options | Glostar
The custom Cleanroom Sandwich Panels manufactured by Glostar factory not only comply with rigorous international GMP and ISO standards but also offer exceptional design flexibility. From fire-resistant, thermally insulating core materials to antimicrobial and anti-static panel surfaces, we tailor-make the ideal cleanroom enclosure system to perfectly suit your specific project requirements.
- Overview
- Facing Material Options
- Applications
- FAQ
- Recommended Products
Product details
- Fully Customizable: Freely combine core materials and panel surfaces to suit your project budget and technical specifications.
- Exceptional Flatness and Airtightness: Features a tongue-and-groove interlocking design to ensure airtightness within the cleanroom, preventing the accumulation of bacteria and fine dust.
- Easy Installation: Modular manufacturing allows for on-site assembly, significantly shortening the construction timeline.
- Superior Fire Resistance: Meets stringent requirements for both fire safety and cleanliness standards.
Why Choose Our Custom Cleanroom Panels?
Core Material Options
Different cleanroom environments have varying requirements regarding fire resistance, thermal insulation, and load-bearing capacity. We offer the following high-quality core materials for your selection:
1. Rock Wool Cleanroom Panels
Features: Excellent fire resistance (Class A non-combustible), as well as effective sound and thermal insulation properties.
Applications: Electronics manufacturing facilities and large-scale industrial cleanrooms with extremely stringent fire safety requirements.
2. Magnesium Oxide (MGO) / Hollow MGO Cleanroom Panels
Features: High structural strength, impact resistance, moisture resistance, and an exceptionally high fire rating.
Applications: Pharmaceutical GMP workshops, hospital operating rooms, and other high-cleanliness environments requiring frequent sanitization and scrubbing.
3. MGO-Rock Wool Composite Cleanroom Panels
Features: High-grade fire resistance.
Applications: Food processing workshops.
4. Silicon Rock / Aluminum Honeycomb
We also offer additional core materials—such as Aluminum Honeycomb (aerospace-grade compressive strength and exceptional flatness), Silicon Rock (lightweight and thermally insulating), and Paper Honeycomb (cost-effective)—to meet a diverse range of specific requirements.
| Core Material | Rock Wool | Aluminum Honeycomb | MgO | Fiberglass Mesh Reinforced MgO | MgO Board+ Rock Wool | Gypsum Board+ Rock Wool | MgO Board+ Aluminum Honeycomb | Gypsum Board+ Aluminum Honeycomb | |
| single layer MgO Board | Double layer MgO Board | ||||||||
| Panel Thickness | 50, 75, 100,150, 200mm | 50, 75, 100mm | 50, 75, 100mm | 50, 75, 100mm | 50, 75, 100,150, 200mm | 50, 75, 100,150, 200mm | 50, 75, 100,150, 200mm | 50, 75, 100,150, 200mm | |
| Recommended Wall PanelLength | ≤6000mm | ≤4000mm | ≤4000mm | ≤6000mm | ≤6000mm | ≤6000mm | ≤6000mm | ≤6000mm | |
| Recommended Ceiling Panel Length | ≤3000mm | ≤3000mm | ≤3000mm | ≤5000mm |
≤3000mm | ≤3000mm | ≤3000mm | ≤3000mm | |
| Wall Panel Width | / | / | / | / | 980mm, 1180mm and Non-Standard Sizes | ||||
| Fire Resistance Rating | ≥0.5h | ≥0.5h | ≥1.2h | 1.0h | 1.0h | 2.0h | / | / | / |
| Flexural Capacity | ≥1.5KN/m² | ≥1.5KN/m² | 2.82KN/m² | 2.71KN/m² | 1.34KN/m² | 2.82KN/m² | 2.56KN/m² | 4.1KN/m² | 3.76KN/m² |
| Applicable Panel Type | Center-Tongue Tongue-and-Groove Machine-Made Panel |
Center-Tongue Tongue-and-Groove |
Tongue-and-Groove Machine-Made Panel |
Center-Tongue Tongue-and-Groove |
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| Core Material Density |
100kg/m³ —— 150kg/m³ |
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| Thermal Conductivity | ≤0.048W/m·K | / | / | / | 0.216W/m·K | 0.285W/m·K | / | / | / |
| Acidity Coefficient | ≥1.8 | / | / | / | / | / | / | ||
| Honeycomb Diameter | / | ≤21mm | / | / | / | ≤21mm | ≤21mm | ||
| Fire Rating | / | / | A1 | A1 | A2 | A2 | A2 | ||
| Others | / | / | / | / | Pre-embedded Conduits & Prefabricated Hollow Framing | ||||
Facing Material Options
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Anti-Static Panel 1.The steel sheet coating is enhanced with special conductive materials, achieving a surface resistance of 10⁶–10⁹ Ω/sq to eliminate adverse effects caused by static electricity. 2.Suitable for environments requiring static control and high cleanliness, such as electronics manufacturing, semiconductors, combustible gas handling, organic solvents, and biotechnology. |
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Constant-Excellence Panel 1.The outer surface features a non-coating structure with a zero-perforation permeable membrane, effectively preventing corrosive agents from reaching the substrate. 2.Chemically inert to common disinfectants such as hydrogen peroxide and VHP, while maintaining excel- lent performance in high-humidity environments with strong antibacterial properties. 3.Ideal for environments with stringent cleanliness requirements, including healthcare, food processing, and biopharmaceutical facilities. |
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Stainless Steel Cleanroom Panel 1.Widely used in food processing facilities due to its exceptional weather ability, corrosion resistance, and high cleanability inherent to stainless steel. 2.Available in three surface finishes: long-brushed, short-brushed, and mill finish. |
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Antibacterial Panel 2.Highly effective antibacterial properties significantly reduce cross-contamination risks in clean environments. The antibacterial agents in the topcoat disrupt cellular functions, preventing bacterial reproduction. |
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Salt-Resistant Panel Offers superior corrosion resistance compared to standard color-coated steel sheets in acidic or alkaline environments. Available surface textures include smooth and diamond patterns. |
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PET Anti-Corrosion Panel Constructed with multi-layer anti-corrosion and anti-ag- ing architecture, overlaid with a PET nano anti-corrosion film. Combines metallic aesthetics with significantly enhanced resistance to water, UV radiation, and chemi- cal corrosion compared to standard coated sheets. Suitable for environments with diverse acidic, alkaline, or UV disinfection conditions. |
Applications
Our cleanroom wall panels and ceiling panels are widely utilized in:
Pharmaceuticals: GMP Clean Workshops, Laboratories.
Electronics & Semiconductors: Chip Manufacturing, Optoelectronic Display Cleanrooms.
Healthcare: Class 100/Class 1000 Operating Rooms, ICU Wards.
Food & Beverage: Aseptic Packaging Workshops, Central Kitchens.
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| Pharmaceuticals Industry | Electronics Industry | Healthcare Industry | Food Industry |
FAQ
Q1: What is the Minimum Order Quantity (MOQ) for your cleanroom panels?
A: Our standard MOQ is 500 square meters. However, for special projects, we offer flexible support for trial orders; please feel free to contact our sales team for confirmation.
Q2: Which core material is most suitable for pharmaceutical facilities?
A: Pharmaceutical facilities typically require high fire-resistance ratings and the ability to withstand frequent wiping and disinfection. We recommend using hollow magnesium oxide (MgO) panels or rock wool panels paired with stainless steel facings, as they perfectly meet GMP certification requirements.
Q3: What is the lead time for custom cleanroom panels?
A: Depending on the order quantity and specific customization requirements, the standard lead time is typically between 30 and 45 business days.
Q4: Do you provide installation accessories for the cleanroom panels?
A: Yes, in addition to the cleanroom panels themselves, we offer a comprehensive, one-stop package of accessories—including matching aluminum profiles (such as rounded corners and aluminum channels), cleanroom doors and windows, and sealants.
Ready to procure high-quality cleanroom panels for your cleanroom project?
Send us your drawings or specifications, and our engineering team will provide you with a Bill of Materials (BOM) recommendation and a precise quotation within 24 hours.
